Maybe consider a custom on-demand book (print-on-demand)? This is when you send the layout to the standard and you print a few copies as you need , at least in hardcover , though in what . I myself did not pass this way , but I've heard rave reviews.
For example, there are digital publishing :
http://www.blurb.com/
http://www.lulu.com/publish/books/?cid=nav_bks
Alexei Turchin wrote in a blog that did such a " book on demand" through some kind of service. And was pleased.
Added after 6 minutes
And both can be done in the format of electronic books - a stepping stone for the near future.